We – EPG Team the largest worm gearbox, couplings and gears factory in China with 5 different branches. For far more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
Entire Computerized and Guide Die-Chopping and Creasing Equipment
- Requirements:
| Model | Unit | QMY1two00P (SZ1200P) |
QMY1300P (SZ1300P) |
QMY1500P (SZ1500P) |
| Max. Paper Size | mm | 1200*780 | 1300*960 | 1500*1100 |
| Min. Paper Measurement | mm | 350*350 | 400*410 | five hundred*440 |
| Max. Die-cutting Dimensions | mm | 1180*760 | 1280*940 | 1480*1080 |
| Max. Speed | sh/h | -5000 | -4600 | -4000 |
| Max. Wor ept Strain | T | three hundred | 300 | 300 |
| Corrugate sheet Thickness | mm | 1-7 | 1-7 | 1-7 |
| Cardboard sheet size | gsm | 250-800 | 250-800 | 250-800 |
| Die-reducing Precision | mm | ±0.5 | ±0.five | ±0.five |
| Overall Power | KW | 22.5 | 22.5 | 27.five |
| Whole Weight | kg | 14500 | 15500 | 19000 |
| Overall Dimension | mm | 8000*4000*2250 | 8750X4100X2245 | 9400X4600X2245 |
Features of the equipment:
Primary Functions:
- The Bobst type minimize framework can make the reducing platform movement like a scissor, it will comprehend a total and simpler cut.
- Principal worm gear utilizes alloy copper substance, following the experienced operator’s manual scraping remedy and stringent regular screening, it can makes certain the driving components 10 several years lifestyle.
- The principal chains undertake imported British Renold model, the distinctions of ten chains are considerably less than .2mm.
- The hook up amongst gear box and driving shaft adopts sleeve and pin construction ensuring a strong connection.
- Velocity:
The equipment adopts frequency controller to achieve stepless velocity acceleration which can get to to 4500 instances for each hour. For the duration of true creation, it can usually run at 3600 to 4200 times per hour in accordance to the high quality of the board. If the top quality of the paper is good, a good operator even can work the device at optimum velocity.
- Protection:
As it is proven in the image of the equipment, the equipment adopts automatic paper feeding method which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also accomplished outside the house of the die-slicing part with sensors and detectors at die-slicing element to ensure that the machine can not be started when the die-cutting plate is at adjustment standing.
Aside from the sensors at die-cutting part, there are sensor or approach switches at window component to make the total device at checking standing to make sure its basic safety.
- Procedure comfort:
There is Male-machine interface put in in the control panel which will demonstrates the safety standing of the machine as nicely as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to keep track of the procedure status at the supply element.
- Major Constructions and Crucial Content Utilised
- 4 Primary Big Parts:
They are: base station, shifting platform, higher platform and machine wall. The bottom station is manufactured of grey forged iron -HT 200 the shifting platform is ductile iron – QT forty two-ten and the device wall is high quality A3 metal.
- Main Generate:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a moving set to ensure steady pressure out place of not much less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Portion:
The generate is transferred by means of crank rod to pendulum which will bring the relocating platform to go up and down to get to die-minimize and creasing objective.
The pendulum is created of higher good quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type computerized die-cutting and creasing device. In comparison with automated die-slicing and creasing machine which is employed for cardboard die-slicing, this sort of automatic die-slicing and creasing device is mainly employed for corrugated board which needs much less pressure for die-reducing, in this case fairly some producers have manufactured more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We hold wider pendulum and even bigger diameter on its shaft to make our machine final for a longer existence.
The die-chopping plate utilizes 7 mm 75 Crl plate which has more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to make certain the boarding conveying exact and stable.
The device uses gripper bar type with 12A extended joints chain which is considerably less in excess weight and less shock to the intermittent device below the precondition to make sure the energy of the chain. The brand of the chain is Renold U.K with high precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- gentle in excess weight and higher in toughness.
- Electric Portion
The electrical elements are created and assembled in accordance to the European CE regular and utilizes world vast known manufacturer goods.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time saving and simple for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is basic, hassle-free and trustworthy.
- Unique People of Our Machine:
- Clever And Specific Entrance Lay Style:
Compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its maximum situation.
Normally the producers will put in sensors on this portion to stop the machine when the paper is fed abnormally to the front lay. Even so, when the device is running at the large velocity, the inertia will provide the machine to operate for a while to make the front lay to its highest level and then also harm the front lay and the gripper bar.
Our particular design is that when the abnormal board feeding happens and becoming detected, the front lay can by no means reaches to its greatest stage which can make free from front lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our particular design and style, so there is no photograph to be revealed below.
- Vehicle-Guide Switching Program
The Feeding technique for this type of equipment can do auto and manual. When the sheet form is excellent, you can use auto-perform. When the form of the sheet is not very good, you can use guide function and do sheet feeding manually.
When the sheet is not great in form, you can open the rear beam and raise up the feeder to do handbook feeding.
- Stripping Element
(a) The equipment is 50 percent striping which can strip off 3 – edge squander and center holes of the board.
(b) There are upper chase, center chase and lower chase where the male, elastic block and
woman die are positioned to strip off the waste.
- Configurations:
| Identify | Brand name and Origin | Remarks |
| Bearing | SKF Swiss | Crucial element |
| IKO Japan or HangZhou, China | Not crucial component | |
| Chain | Renold U.K | Principal Chain ( Discrepancy of much less than .2 mm for for every 10 chains of equipment chain size) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Image Electric powered Change | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Major Motor | Siemens | Joint Undertaking |
| PLC | Delta, ZheJiang | |
| Male-machine Interface | Delta | |
| Pneumatic Areas | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and supply | CPG ZheJiang |
/ The use of unique tools manufacturer’s (OEM) element quantities or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our firm and the shown substitution parts contained herein are not sponsored, approved, or produced by the OEM. /
