Product Description

SAE J2044 Fuel Fluid Hose Plastic Right Angle Quick Coupling

Plastic Fitting advantages 
· Fast assembly without tool -> time and cost reduction
· robot assembly possible  -> automated processes
· compact building method -> employment in extremely close  installation  conditions possible
· integrated seal – > optimal tightness
 
Plastic Fitting Applications in the automotive industry
Can be used to make both line-to-line or line-to-equipment connections.
· Fuel feed / return lines 
· tank breathing
· Ventilation lines
· Oil cooler lines
· Vacuum control lines 

Plastic Fitting Technical features 
 

Medium gasoline , diesel ,air ,water ,oil vapor
Operating pressure approx. 10 bar excess pressure
Operating temperatures -40°C up to +115°C
engine compartment:-40°C up to +115°C
short time up to +150°C
Standard SAE J2044,IATF16949:2016
Material PA12+30%GF
Color Black with grey locking spring
Or According to customer requirements
MOQ Any quantities to start business

Our Fuel Line Plastic Fitting Catalog

Contact Us:
If you are interested in our products or want to know more information  about this,pls contact us,the article can be make specially according to your own specifications.
Including: Material, color, wall thickness, length, inner or outer dore diameter and your quantity.

Our Services
1. Customized of kind specification according to customer’s requirement.
2. Can provide OEM service .
3. Accept a small order.
4.We can offer free sample.
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fluid coupling

Advancements and Innovations in Fluid Coupling Technology

Fluid coupling technology has undergone significant advancements and innovations over the years, leading to improved performance, efficiency, and versatility. Some notable advancements include:

  • Variable Fill Fluid Couplings: These modern fluid couplings feature a variable fill design that allows for better control of the power transmission. By adjusting the fill level of the coupling, it becomes possible to optimize torque transmission and efficiency across a wider range of operating conditions.
  • Electronic Control: The integration of electronic control systems has brought a new level of intelligence to fluid couplings. Electronic control allows for precise monitoring and adjustment of the coupling’s operation, enabling smoother start-ups, better load sharing, and protection against excessive loads.
  • Smart Coupling Technologies: Some fluid coupling manufacturers offer smart coupling technologies that incorporate sensors and data analytics. These smart couplings can monitor performance parameters in real-time, detect anomalies, and provide valuable insights into the overall system health.
  • High-Temperature Applications: Advancements in material science have led to the development of fluid couplings capable of operating at higher temperatures. This makes them suitable for use in demanding applications, such as heavy industries and high-temperature environments.
  • Efficiency Improvements: Manufacturers have focused on enhancing the overall efficiency of fluid couplings. By reducing internal losses and improving fluid circulation, modern fluid couplings offer higher efficiency, which translates into energy savings and reduced operating costs.
  • Integration with Variable Frequency Drives (VFDs): Fluid couplings can now be integrated with VFDs, combining the benefits of both technologies. The VFD allows for variable speed control, while the fluid coupling provides soft start and overload protection, creating a versatile and efficient power transmission system.

These advancements in fluid coupling technology have made them even more reliable, adaptable, and suitable for various industrial applications. As technology continues to evolve, fluid couplings are likely to see further improvements, making them an integral part of modern power transmission systems.

fluid coupling

Contribution of Fluid Coupling to the Overall Efficiency of a Mechanical System

A fluid coupling plays a crucial role in improving the overall efficiency of a mechanical system, especially in applications where smooth power transmission, soft-starting, and torque control are essential. Here’s how a fluid coupling contributes to system efficiency:

1. Smooth Power Transmission:

Fluid couplings provide a smooth and gradual transfer of power from the driving to the driven machinery. The absence of direct mechanical contact between the input and output shafts reduces shock loads and vibrations, leading to less wear and tear on the connected equipment. This smooth power transmission results in increased system efficiency and reduced downtime.

2. Soft-Start Capability:

Fluid couplings offer soft-starting functionality, which is particularly beneficial for high-inertia or heavy-load applications. During startup, the fluid coupling allows the input shaft to gradually accelerate the output shaft, preventing sudden jerks or torque spikes. Soft-starting not only protects the mechanical components but also reduces energy consumption during the starting phase, contributing to overall efficiency.

3. Torque Control:

Fluid couplings enable precise control over the torque transmitted between the driving and driven machinery. By adjusting the fill level or using variable speed couplings, the torque output can be fine-tuned to match the requirements of the application. This feature ensures optimal performance and energy efficiency, especially in systems where torque demand varies during operation.

4. Overload Protection:

In case of sudden overloads or jamming of the driven machinery, the fluid coupling acts as a torque limiter. It will slip and absorb excess torque, protecting the mechanical system from damage. This overload protection not only safeguards the equipment but also contributes to the longevity and efficiency of the entire system.

5. Heat Dissipation:

Fluid couplings can absorb and dissipate heat generated during continuous operations. This heat dissipation capability prevents the system from overheating, ensuring consistent performance and avoiding thermal damage to the machinery. By maintaining proper operating temperatures, the fluid coupling aids in improving overall efficiency.

6. Energy Savings:

With its ability to reduce shock loads and provide smooth acceleration, a fluid coupling can help save energy during starting and stopping cycles. The elimination of mechanical shocks and vibrations reduces energy losses, resulting in higher overall energy efficiency.

In summary, a fluid coupling enhances the overall efficiency of a mechanical system by providing smooth power transmission, soft-start capability, precise torque control, overload protection, heat dissipation, and energy savings. Its contributions to reduced wear and tear, energy-efficient operations, and enhanced equipment lifespan make it a valuable component in various industrial applications.

fluid coupling

Safety Considerations when Working with Fluid Couplings

Fluid couplings are essential components in various industrial applications, and it’s essential to follow safety guidelines when working with them. Here are some safety considerations:

  1. Lockout-Tagout (LOTO): Before performing any maintenance or repair work on a fluid coupling, ensure that the equipment is properly shut down and that the energy sources are locked out and tagged out. This prevents accidental startup and protects personnel from potential hazards.
  2. Fluid Containment: When draining or replacing the fluid in a fluid coupling, use appropriate containers to collect and contain the fluid. Avoid spills, as some coupling fluids may be hazardous.
  3. High Temperatures: Fluid couplings can reach high temperatures during operation. Allow sufficient cooling time before handling or inspecting the coupling to avoid burns or injuries.
  4. Personal Protective Equipment (PPE): Wear appropriate PPE, such as gloves and eye protection, when working with fluid couplings to protect against potential splashes or contact with hot surfaces.
  5. Manufacturer Recommendations: Follow the safety guidelines and instructions provided by the fluid coupling manufacturer for installation, maintenance, and troubleshooting.
  6. Proper Tools: Use the correct tools and equipment for maintenance and assembly tasks to prevent damage to the fluid coupling and ensure safe working conditions.
  7. Training: Ensure that personnel working with fluid couplings are adequately trained in their proper use, maintenance, and safety procedures.
  8. Inspections: Regularly inspect the fluid coupling for any signs of wear, leaks, or abnormalities that could pose safety risks. Address any issues promptly.
  9. Hot Work: Avoid performing hot work (e.g., welding, cutting) in the vicinity of fluid couplings, as the high-temperature fluids and components may present a fire hazard.
  10. Consult Experts: If in doubt or facing complex issues with fluid couplings, consult qualified experts or the manufacturer for guidance.

Adhering to these safety considerations will help minimize risks and ensure a safe working environment when dealing with fluid couplings.

China manufacturer SAE J2044 Fuel Fluid Hose Plastic Right Angle Quick Coupling  China manufacturer SAE J2044 Fuel Fluid Hose Plastic Right Angle Quick Coupling
editor by CX 2023-12-27