Product Description

Wholesale Factory Price Auto Fluid Coupling 16210-0E571 For Hilux Revo

 

Product Specification

OEM  16210-0E571
Car Maker

For Toyota

Brand FENGMING
Condition Brand New
Stock Availability Yes
Minimum Order QTY 2PCS
OEM Order Acceptability Yes
Small order Lead Time 3-7 days
Large Order Lead Time 15-30 days
Quality Warranty half year
Package As neutral or as customer’s request, FENG MING PACKING
Payment Methods Paypal, Western Union, Bank T/T, L/C
Shipment Methods DHL, UPS, TNT, FedEx, Aramex, EMS, Air Cargo, Sea Cargo

Company Introduction

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fluid coupling

Fluid Couplings in Wind Turbines for Power Generation

Yes, fluid couplings can be used in wind turbines for power generation, and they play a significant role in optimizing the performance and efficiency of the turbine system. In a wind turbine, the fluid coupling is typically installed between the rotor hub and the main gearbox.

Here’s how fluid couplings are beneficial in wind turbines:

  • Soft Start and Load Distribution: During the startup phase, the wind turbine experiences varying wind speeds, and a fluid coupling allows for a smooth soft start by gradually transferring torque from the rotor to the gearbox. This reduces mechanical stress on the components and prevents sudden load shocks.
  • Torque Limiting: In high wind conditions, when the wind speed exceeds the rated limit, the fluid coupling can slip, decoupling the rotor from the gearbox. This torque limiting feature protects the gearbox and other drivetrain components from overloading and potential damage.
  • Torsional Vibration Damping: Wind turbines are subject to dynamic loads and torsional vibrations due to wind gusts. The fluid coupling acts as a torsional damper, damping these vibrations and ensuring smoother and stable operation of the system.
  • Overload Protection: If there is a sudden increase in wind speed, causing an overload condition, the fluid coupling helps absorb the excess torque and protects the turbine from overloading.
  • Contamination Prevention: Wind turbine environments are often exposed to dust, dirt, and moisture. The fluid coupling provides an enclosed and sealed environment for the drivetrain, preventing contaminants from entering and extending the life of internal components.
  • Redundancy: Some wind turbine designs employ multiple drivetrain stages, including redundant fluid couplings. This redundancy can enhance the reliability and safety of the turbine by providing backup systems in case of component failures.
  • Energy Efficiency: By facilitating smooth start-ups and load distribution, fluid couplings contribute to the overall energy efficiency of the wind turbine system. This allows the turbine to harness wind energy more effectively and generate electricity efficiently.

Incorporating fluid couplings in wind turbines helps improve their overall performance, reliability, and lifespan while reducing maintenance requirements and operating costs. As a result, they are commonly used in modern wind turbine designs to optimize power generation from renewable wind resources.

fluid coupling

Role of Fluid Coupling in Torque Multiplication and Power Transfer

A fluid coupling is a mechanical device used to transmit power between two shafts without direct physical contact. It operates on the principles of fluid dynamics and hydrokinetics to enable torque multiplication and efficient power transfer. Here’s how a fluid coupling achieves these functions:

  • Hydrodynamic Torque Converter: A fluid coupling is essentially a hydrodynamic torque converter. When the input shaft (driving shaft) rotates, it sets the transmission fluid inside the coupling in motion. The fluid experiences centrifugal forces, creating a high-velocity zone near the outer circumference and a low-velocity zone near the center. This velocity difference generates torque in the fluid coupling, allowing power to be transmitted from the input shaft to the output shaft (driven shaft).
  • Torque Multiplication: One of the primary advantages of a fluid coupling is its ability to provide torque multiplication. During startup or when the load on the driven shaft is initially low, the fluid coupling slips to some extent, which allows the input shaft to rotate at a higher speed than the output shaft. This speed difference results in torque multiplication, enabling the fluid coupling to handle higher loads during acceleration or heavy starting conditions.
  • Power Transfer Efficiency: Fluid couplings offer high power transfer efficiency due to the hydrodynamic nature of their operation. The smooth and continuous transmission of power through the fluid medium minimizes energy losses and mechanical wear, leading to more efficient power transmission compared to mechanical clutches or direct-coupling methods.
  • Load Adaptability: Fluid couplings automatically adjust their slip to adapt to changing load conditions. When the load on the output shaft increases, the fluid coupling slips more, allowing the output shaft to slow down slightly and match the load demand. This load adaptability ensures smooth and stable power transfer even under varying operating conditions.

Fluid couplings are commonly used in applications where torque multiplication and smooth power transfer are essential. They find widespread use in heavy machinery, mining equipment, conveyors, crushers, marine propulsion systems, and many other industrial applications. By efficiently transferring power while providing torque multiplication, fluid couplings help optimize the performance and longevity of power transmission systems.

Proper selection of the fluid coupling based on the application’s torque and power requirements is crucial to ensure optimal torque multiplication and power transfer. Additionally, regular maintenance and monitoring of the fluid coupling’s condition are essential to maintain its efficiency and reliability over time.

fluid coupling

Principle of Hydrodynamic Fluid Coupling

A hydrodynamic fluid coupling operates on the principle of hydrokinetics, utilizing hydraulic fluid to transmit power between an engine or prime mover and a driven load. The key components of a fluid coupling are the impeller, the turbine, and the housing filled with hydraulic fluid.

Here’s how the principle works:

  1. Impeller: The impeller is connected to the engine’s crankshaft and is responsible for driving the hydraulic fluid. As the impeller rotates, it creates a flow of fluid within the housing.
  2. Fluid Flow: The rotational motion of the impeller causes the fluid to move radially outward, towards the housing walls. This generates a high-velocity fluid flow in the housing.
  3. Turbine: The turbine is connected to the driven load, such as a transmission or machinery input shaft. As the fluid flows onto the blades of the turbine, it causes the turbine to rotate.
  4. Power Transmission: The kinetic energy of the high-velocity fluid is transferred to the turbine, resulting in the rotation of the driven load. The power transmission is achieved purely through the hydrodynamic effect of the fluid flow.
  5. Slip: In a fluid coupling, there is always a slight difference in speed (slip) between the impeller and the turbine. This slip is necessary to allow the fluid to accelerate from rest to the speed of the turbine. As a result, the output speed of the driven load is always slightly less than the input speed from the engine.

Hydrodynamic fluid couplings provide several advantages, such as smooth power transmission, overload protection, and torsional vibration dampening. However, they do not provide torque multiplication like torque converters do, making them more suitable for applications where precise speed matching is required.

China OEM Wholesale Factory Price Auto Fluid Coupling 16210-0e020 for Hilux Revo  China OEM Wholesale Factory Price Auto Fluid Coupling 16210-0e020 for Hilux Revo
editor by CX 2024-02-08