Product Description
Product Description
| Product Name | 1/8″ 1/4″NPT In-line Pipe Thread Plastic Disconnect Fluid Quick Connect Shut Off Threaded Couplings |
| Technology | Injection Molding |
| Usage | Standard flow quick-disconnect couplings require a body and an insert in the same flow size. Plug insert into body to connect fitting and easily disconnect the fitting by simply press the thumb latch. |
| Application | medical devices, laboratory, life science, biopharmaceutical, biochemical analysis, bioengineering, circulating water cooling pipe system, water treatment and disinfection, food&beverage, packaging machinery, industrial and hundreds of other applications; |
| Adapted Medium | Gas/Liquid |
| Material | POM Plastic |
| Seal Ring Material | Buna-N/FKM/EPDM/Silicone rubber, depend on your usage |
| Valve Spring | 316 Stainless Steel |
| Temperature Range | 32°F – 180°F (0°C – 82°C) |
| Pressure Range | Vacuum to 100 psi, 6.9bar |
| Valve Option | Valved(shut off) or Non-valved (straight through) |
| Shape Option | Panel Mount/In-line/Elbow/NPT Threaded; |
| Hose Barb Size | 1/16″ =1.6mm (01); 1/8″= 3.2mm (02); 3/16″= 4.8mm (03);
1/4″=6.4mm (04); 5/16″=8mm (05); 3/8″=9.6mm (06); |
| Threaded End | 1/8″-27NPT, 1/4″-18NPT Male Thread |
1/4″ Flow rate, 1/4″(6.4mm), 5/16″(7.9mm), 3/8″(9.5mm) Hose Barb Coupling Insert
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FAQ
Q1: Are you trading company or manufacturer?
A1: We are 15 years factory. Welcome to visit our factory.
Q2:What is your sample policy?
A2:
1. Only for terminal manufacturer;
2. Please kindly provide detail information of company for sample application process. Sample is available after confirmed and approved by management;
3.The international freight cost should be paid by the applicant;
Q3:What is your terms of payment?
A3: 100% payment before delivery; T/T 50% as deposit when mass customization, the balance before shipment.
Q4: How about your delivery time?
A4: Generally, it will take about 7-15 days after payment confirmed. The specific delivery time depends on the items and the ordered quantity .
Q5:What’s the shipping way?
A5: Usually by DHL, UPS, TNT, FedEx express or as your request.
Q6: Can you produce according to the samples?
A6: Yes, we can produce by your samples or technical drawings. We accept ODM & OEM.
Packaging & Shipping
Company Profile
Our company has specialized in researchs and developments, designs, manufactures, promotes and sales of a variety of plastic fittings, plastic connectors,quick disconnect couplings, check valves, filters, CHINAMFG pumps, solenoid valves,plastic tubings and other accessories applied in fluid systems. Our products are widely used in all kinds of products, machinery,devices and process of liquid and gas pipe system, In the life sciences and special industrial markets have thousands of applications to be used, Such as blood pressure, blood oxygen monitoring module and blood gas recovery equipment, biochemical analysis/inspection equipment, dialysis water treatment equipment, treatment and reuse equipment, breathing anesthesia, incubator, bioengineering and circulating water cooling pipe system, solvent printer, inkjet printer,film printer and ink supply system, water quality online analytical instruments, laboratory equipment, food machinery, fermentation system process equipment, plating equipment, PCB&LCD process equipment, chemical equipment, packaging machinery, water treatment and disinfection equipment, inflatable products, automation equipment…And so on.
Depending on the 15-years experience in various fluidic control systems, our company has had a set of comprehensive manufacturing systems involving in R&D and design, mold manufacture, plastic injection, assembly & inspection, finished-product sales and warehousing logistics. It has many advantages of stable quality, efficient production and punctual delivery, which can be said a trustworthy partner.
Following different requirements from wider customers, including drawings or samples offering, our company can offer satisfied design services and mass customized services.
We’re looking forwards to cooperating with a wide range of OEMs and ODMs.
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Key Parameters in Designing a Fluid Coupling System
Designing a fluid coupling system requires careful consideration of various parameters to ensure optimal performance and efficiency. Here are the key parameters to take into account:
- Power Rating: Determine the power requirements of the connected equipment to select a fluid coupling with an appropriate power rating. Undersized couplings may lead to overheating and premature wear, while oversized couplings can result in energy losses.
- Input and Output Speeds: Consider the rotational speeds of the input and output shafts to ensure the fluid coupling can accommodate the desired speed range without slipping or exceeding its limitations.
- Torque Capacity: Calculate the maximum torque expected in the system and choose a fluid coupling with a torque capacity that exceeds this value to handle occasional overloads and prevent damage.
- Fluid Viscosity: The viscosity of the fluid inside the coupling affects its torque transmission capabilities. Select a fluid viscosity suitable for the application and operating conditions.
- Start-Up and Load Conditions: Analyze the start-up torque and load variations during operation. The fluid coupling should be capable of handling these conditions without excessive slip or stress on the drivetrain.
- Environmental Factors: Consider the ambient temperature, humidity, and potential exposure to contaminants. Ensure the fluid coupling’s materials and sealing mechanisms can withstand the environmental conditions.
- Size and Weight: Optimize the size and weight of the fluid coupling to minimize space requirements and facilitate installation and maintenance.
- Torsional Resonance: Evaluate torsional resonances in the system and select a fluid coupling with appropriate damping characteristics to mitigate vibrations.
- Overload Protection: Determine if overload protection features, such as slip or torque limiting, are necessary to safeguard the connected equipment from damage.
- Compatibility: Ensure the fluid coupling is compatible with the specific application, including the type of driven equipment, its mechanical characteristics, and any other interrelated components in the drivetrain.
- Operational Costs: Consider the long-term operational costs, maintenance requirements, and efficiency of the fluid coupling to optimize the overall lifecycle cost of the system.
- Safety Standards: Adhere to relevant safety standards and regulations in the design and installation of the fluid coupling system to ensure safe and reliable operation.
By carefully evaluating these parameters and selecting a fluid coupling that aligns with the specific requirements of the application, engineers can design a reliable and efficient fluid coupling system for various industrial and power transmission applications.
Cost Implications of Using Fluid Couplings in Comparison to Other Power Transmission Methods
The cost implications of using fluid couplings in power transmission depend on various factors, including the application requirements, the size of the system, and the operational conditions. While fluid couplings offer several advantages, they may have different cost considerations compared to other power transmission methods like mechanical clutches, VFDs (Variable Frequency Drives), and direct mechanical drives.
1. Initial Investment:
The initial cost of a fluid coupling can be higher than that of a mechanical clutch or a direct mechanical drive. Fluid couplings contain precision components, including the impeller and turbine, which can impact their initial purchase price.
2. Maintenance Costs:
Fluid couplings are generally considered to have lower maintenance costs compared to mechanical clutches. Mechanical clutches have wear and tear components that may require more frequent replacements, leading to higher maintenance expenses over time.
3. Energy Efficiency:
Fluid couplings are highly efficient in power transmission, especially during soft-start applications. Their ability to reduce shock loads and provide a smooth acceleration can result in energy savings and operational cost reductions.
4. Space and Weight:
Fluid couplings are usually more compact and lighter than some mechanical clutches, which can be advantageous in applications with space constraints or weight limitations.
5. Specific Application Considerations:
The suitability and cost-effectiveness of fluid couplings versus other power transmission methods can vary based on specific application requirements. For example, in soft-start applications, fluid couplings may be the preferred choice due to their ability to reduce mechanical stress and protect connected equipment.
6. Lifespan and Reliability:
While the initial cost of a fluid coupling might be higher, their longevity and reliability can lead to lower overall life cycle costs compared to other power transmission methods.
In conclusion, the cost implications of using fluid couplings in power transmission depend on the particular application and the total cost of ownership over the equipment’s lifespan. Although fluid couplings may have a higher initial investment, their long-term reliability, energy efficiency, and lower maintenance costs can make them a cost-effective choice in many industrial applications.
Selecting the Right Size of Fluid Coupling for Your Application
To ensure optimal performance and efficiency, it’s essential to choose the right size of fluid coupling for a specific application. Here are the key steps in the selection process:
- Identify the Application Requirements: Understand the torque and power requirements of your application. Determine the maximum torque and power that the fluid coupling needs to transmit to meet the operational demands of the machinery or equipment.
- Check the Speed Range: Consider the speed range of your application. Ensure that the fluid coupling can operate effectively within the desired speed range, providing adequate torque transfer across the entire speed spectrum.
- Consider the Fluid Coupling Type: Choose the appropriate type of fluid coupling based on the specific needs of your application. Hydrodynamic fluid couplings are suitable for applications requiring smooth and gradual torque transmission, while constant-fill fluid couplings are more suitable for applications where some slip is acceptable.
- Calculate the Service Factor: Determine the service factor, which accounts for any additional loads or impacts the fluid coupling may experience during operation. Multiply the maximum torque requirement by the service factor to obtain the design torque.
- Refer to Manufacturer Data: Consult the manufacturer’s data sheets and specifications for various fluid coupling models. Compare the design torque with the torque capacity of different fluid coupling sizes to find the most suitable match for your application.
- Consider Safety Margins: It’s advisable to apply safety margins to ensure reliable operation. Select a fluid coupling with a torque capacity higher than the calculated design torque to account for potential variations in load or operating conditions.
- Verify Space Constraints: Ensure that the selected fluid coupling fits within the available space in your machinery or equipment, considering any installation restrictions or dimensional limitations.
By following these steps and carefully evaluating the requirements of your specific application, you can select the right size of fluid coupling that will deliver optimal performance, efficiency, and reliability.
editor by CX 2024-04-25